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Smokeless Rotary Continuous Sawdust Carbonising Carbonization Furnace
Pressing Mode: Twin-roller
Product Shape: Pie Shape
Motor Type: AC Motor
Condition: New
Key Word 1: Charcoal Carbonization Furnace
Smokeless Rotary Continuous Sawdust Carbonising Carbonization Furnace The raw material of the Jute Stick Continuous Smokeless Charcoal Carbonization Stove Furnace : Biomass agricultural Husk---Rice husk, Coconut shell, Peanut shell/ Groundnut shell, Sunflower seed husk/shell, Palm kernel shell, Walnut shell, Almond shell, Pistachio shell Plants straw, Crop residues, Soybean straw, Wheat straw, Cotton straw, Corn stalks, Sorghum stalk, Maize Cob/ Corncob, Sorghum husk/ shell/hull, Potato grass, Dead leaves etc...Wood Scraps---Wood sawdust,Forest farm & furniture factory scraps, Wood shavings, Wood chips, Tree branch, Bamboo scraps, Sugarcane bagasse, Distillers grains, Coffee grounds, coco husk chips, Waste from beer breweries, Empty Fruit Bunch etc.The most suitable size shoube less than 30mmThe most suitable moisture should be less than 10% Carbonizing Process:First the biomass material is ignited in the gasifier.The flue gas produced by burning after spraying, cooling, purification process, it produces the pure combustible gas (carbon monoxide, methane, ethane, etc.).As the early stage of the carbonization of heat source, through early warming of the carbonizer, to feed the material when the heat reaches the special temperature.The combustible gas that carbonation process of flue gas by spraying, cooling, purification process into burned secondary. According to this methods of circulation, sufficient to achieve a self-sufficient, then achieve the effect of energy saving.The flue gas through purification, to reach the environment production and flue gas emissions free. Which is reached to the standards of waste gas emptying.The temperature of carbonization reach a 600 ºC to 900 ºC in the process. According to the characteristics of material, the temperature can be adjusted according to the requirements.Description of continuous carbonization machine:1.The continuous carbonization furnace is mainly used for the carbonization of the relatively fluffy biomass material such as rice husk. 2.The equipment is still using the principle of gasification and carbonization, and adopts advanced smoke-free environmentally friendly carbonization process. 3.The whole equipment is composed of gasification system (gasifier, (Carbonized host, screw feeder, screw cutting machine, cooling machine, conveyor), control system (filter tower, oil and water separator, filter), carbonization system (Control cabinet), the entire carbonization process for the automated production, automated operation. And energy-saving environment-friendly continuous carbonization machine is different.4.The fuel can be wood, charcoal,coal, natural gas or diesel,for wood 30-50kg/4-5 hours, if coal about 20-30kg/4-5 hours,natural gas and diesel can be used.we can provide the other four inner pots.Advantages:It has two significant advantages: First, the host capacity, high carbonation rate, production capacity, per hour carbonized rice husk about 1 ton; Secondly, low cost, cost Low practicality, to meet the initial entrepreneurial investment benefits of small objective requirements. Carbonizing machine is the ideal equipment for dry distillation, low carbonization and high carbonization rate in the furnace under high temperature conditions such as wood chips, rice hulls, peanut shells, plant stalks, bark and other carbonaceous wood materials (volume below 15mm).Technical information: Model Power (kw)Size(mm)Capacity (t/h) Heating system Host base Cooling discharging Including main machine,conveyor machine,purification machine and discharge machine.Gasifier(mm)Liquefied gasCivil constructionProtocol configuration (L * W * H)(m)Conveyor machine(6m)Cooling silo(mm)LXT-10005.5345.53Ø1020*92000.5Ø150012By floor plan9.2*1.45*12 setsØ1200*2900
Diamond Member
Audited Supplier
Jute Stick Coconut Shell Wood Charcoal Sawdust Carbonization Furnace
Structure: Horizontal Type
Inner Tank Length: 3.5m
Inner Tank Diameter(M): 1.9m
Voltage: 380V
Material: Carbon Steel, Refractory
Horizontal Carbonization FurnaceProduct IntroductionProduct NameWood Charcoal Sawdust Carbonization FurnaceModel No.JTWT1935Voltage(V)380Capacity(kg/h)8m*m*mInner Tank Diameter(m)1.9Inner Tank Length(m)3.5MaterialCarbon steel, refractoryEquipped Withconsists of an inner tank, insulation, furnace door, rail car, combustible gas reburning pipe, dehumidifying buffer tank, burner, exhaust pipe, and thermometer. The gasifier and flue gas purification device are the optional machines.Suitable MaterialsCoconut Shell, Cashew Husk, Corn Cob, Log, Wood Stick, Jute Stick, Bamboo, Wood Branches, and other long rod-type biomassApplicationagricultural and forestry biomass charring makingJiutian horizontal dry distillation carbonization furnace is specially used for log, wood, jute stick, and other long rod-type biomass characteristics adopt horizontal structure, cart entry, and exit raw material and the advanced hot gas dry carbonization process technology, using a unique carbonization flue gas (volatile hydrogen material and tar, etc.) Back Burning Technology, make full use of the flue gas produced by the carbonization process, meet the thermal needs of the carbonization furnace itself, greatly increase the carbonization rate, the carbonization rate increased from 80% to more than 95%, and easy to operate, safety and environmental protection, high production efficiency, can save a lot of energy, is the ideal equipment for carbonizing the long rod type biomass material. The combination mode of multiple devices, use carbonized flue gas in tandem, can reduce fuel consumption during carbonization production, and improve the enterprise benefit.Working PrincipleJiutian horizontal biomass dry distillation carbonization furnace consists of an inner tank, insulation, furnace door, rail car, combustible gas reburning pipe, dehumidifying buffer tank, burner, exhaust pipe, and thermometer. The gasifier and flue gas purification device are the optional machines. This furnace using the anaerobic dry distillation principle to remove volatile substances in biomass material, to carbonize the biomass material, the carbonization process: Feeding raw material, and sealing the furnace→Preheating and drying the raw material → Anaerobic carbonization →Cooling and discharging the carbon, a total of four steps. Feeding raw material and sealing the furnace: use the rail car to feed the raw material into the carbonization furnace and lock the furnace door, finaly sealing the furnace. Preheating and drying the raw material: use the wood or other fuel to heat the raw material inside the furnace, from room temperature slowly heat up to 220-250ºC, this process time is about 1.2 to 2.0 hours (the specific heating-up time mainly depends on raw material moisture content, density, diameter size, etc), discharge water inside the raw material and the air in the inner tank. Anaerobic carbonization: When the temperature inside the carbonization furnace increase to there is little yellow smoke discharged from the smoke tube ( hydrogen, oxygen, and other volatile substances). it means to start the carbonization process, then we can recovery of combustible flue gas into furnace ignition, Adjust the intake combustible flue gas amount, keep the temperature in the inner tank about 300-550ºC, 2.0-3.5 hours (the specific temperature and carbonization time is mainly depending on raw material moisture content, density, diameter size, and carbonization degree, etc). When it stops burning naturally inside the furnace, the carbonization is finished. Cooling and discharging the carbon: when the carbonization is finished, we need to open the cooling water valve to cool the inner tank, when the temperature inside of the inner tank reduces to below 50ºC, then we can open the furnace door and discharging the carbon. The heating-up time and carbonization time of this model carbonization furnace are total about 5.5-9.5 hours, so it can finish 3 batches every 24 hours. The exhaust gas is discharged through the dust collector and can meet the environmental protection requirement. 3-5 sets of carbonization furnace used in parallel, peak shifting carbonization process. it can maximize the use of the combustible flue gas heating carbonization furnace each other, reduce fuel consumption.Technical ParametersOther Related Wood Charcoal Making Carbonization Furnace Specification:ModelCapacityInner Tank DiameterInner Tank LengthMaterialJTWT16254m³1.6m2.5mCarbon steel, refractoryJTWT19358m³1.9m3.5mCarbon steel, refractoryJTWT195512m³1.9m5.5mCarbon steel, refractoryExcept for the above models, we also can supply a special model according to your requirements.Note:1. If the carbonization furnace inner tank is made of 316 stainless steel. The price is negotiated separately.2. The specific capacity, temperature, and carbonization time mainly depend on raw material moisture, density, diameter size, and carbonization degree( and also the retention of volatile matter). Adjust the carbonization process parameters or change the raw materials, the furnace capacity corresponding changes, details need to consult Jiutian company;3. Jiutian company is responsible for the user's site planning, process design, equipment guidance installation, and workers training. The equipment implements three guarantees, the whole machine guarantees for one year, long-term supply accessories. Carbonized Product SamplesFAQQ1. What is the MOQ? 1 set.Q2. Can I have different models at different prices? Yes. There are different models according to different raw materials and different capacities.Q3: Which areas do you serve? We have a very big market in China's local market, at the same time, we have exported our carbonization furnace all over the world, including Europe, Africa, Middle-East, Asia, North America South America, and so on, total more than 30 countries in the world. Q4. How long is the quality guarantee? One year.About Us Founded in 2003, Zhengzhou Jiutian is an enterprise with 200 employees committed to enhancing clients productively, profitability, and safety. Jiutian has developed more than 200 patented products for the drying machine. Jiutian Machinery products include biomass drying and pelletizing production line, feed dregs drying equipment, coal drying upgrading equipment, poultry manure drying equipment, coconut fiber, and coir drying machine, and related wood shaving machine, pellet machine, dehydration machine, carbonization furnace, etc. At present, Jiutian not only has a huge customer resource system and considerable market share in the country but also in the UK, Russia, Greece, Italy, Israel, Morocco, Congo, Côte d'Ivoire, Madagascar, Australia, India, Vietnam, Laos, Indonesia, Malaysia, Sri Lanka. In Chile, the United States and other countries have established a case of dryers and successfully put them into production, to achieve the quality and technology of dryer products and international standards.Thanks for your attention! Any interesting also can email to us by below Contact board:
High Quality New System Hoisting Carbonization Furnace for Charcoal
After-sales Service: 12 Months
Warranty: 12 Months
Structure: Vertical
Origin: China
Customization: Available | Customized Request
Product Description Hositing type carbonization furnace is the newly developed combined type carbonier in our company. It is the hoisting combined structure and uses the method of hanging and cooling. It can carbonize many furnaces, greatly shorten the production cycle, improve the charcoal production efficiency, so it is the ideal equipment for large and medium-sized scale charcoal producers to produce charcoal. It adopts unique air chamber structure to fully use the smoke which is produced by carbonization. In addition to the furnace itself can achieve environmental protection requirements, the remaining 60% of the flue gas can be used as heat sources for drying and carbonization, in this way it saves a lot of fuel in the production and improves the efficiency of the enterprise.ApplicationMaterial:Hard woo,sawdust briqeutte,Bamboo,Coconut shell,Nut shellProduct:Produe charcoal directlyApplication:As fuel,for sell directly,ReprocessProduct ParametersModelCapaciatyDimension(mm) Inner stove diameter(mm)Steel plate thickness1000300kg/day1550*1550*2070 1000*1500 8mm1300500-600kg/day1920*1920*2070 1300*1500 8mm1500800-1000kg/day2200*2200*2220 1500*1500 8mmMachine displayWorking processFirstly, the dried and shaped wood rods are put into the inner stove of the carbonizing furnace, and then the inner stove is put into the body of the carbonizing furnace. Put fuels Into and light them at the bottom of the rice husk furnace filters carbon, after an hour of high temperature heating the materials react chemically to produce combustible gases, and then stop fuels from heating up. The materials continue to carbonize through the combustible gas. Then take out the inner stove after eight hours, do not open the inner cover, until the temperature dropped below 50 ° rear customer can open it. Because in the carbonization process, the raw material occurs thermal expansion and cold contraction phenomenon, most of the materials become flammable gas or water vapor, so finished charcoal may be less than the raw material, the proportion is about 1:3-1:4.Our AdvantagesPackaging & Shipping Customers