Type: Preparation Machinery
Finished Dosage Form: Granules
Precision: High Precision
Certification: CE, GMP
GMP Standard Made of SUS304 Stainless Steel.Spray Dryers are relatively simple in operation which accept feed in fluid state and convert it into a dried particulate form by spraying the fluid into a hot drying medium.Food atomization is done using high pressure nozzle, high pressure air, two fluid nozzles or centrifugal disc atomiser. The heating of drying air can be of either steam coils or thermic fluid or air heater according to the service conditions available. The hot air is distributed into the chamber from top by an air dispenser.The final product is taken out from the spray dryer along with air to a cyclone separator for fines separation and the final powder gets collected at the bottom. Additional systems like fines recycling into the chamber for agglomeration, powder cooling, conveying, storage & bagging can also be supplied.Application: Milk PowderCeramic SlurryMolassesEnzymesCalcium ChlorideHerbal ExtractsIce Cream Mix PowderWhey PowderPolyvinyl AcetatePoly Aluminum ChlorideEffluent ConcentratesInstant CoffeeBakers YeastFruit Juice PowderEgg PowderDyesInstant TeaMagnesium ChlorideUF ResinProtein HydrolysatesCatalystsInstant Chicory etcitem\parameter\specLPG52550100150200-2000inlet temperature140-350 automatically controlledoutlet temerature~80-90Max.water evaporation capacity52550100150200-2000centrifugal spraying nozzle transmission modecompressed air transmissionMechanical transmissionRotation speed rpm25000180001800018000150008000-15000sprayingdesc diameter mm50100120140150180-340Heat supplyElectricityElectricity+steamElectricity+steam,fuel oil and gasSettled by users themselvesMax.Electric heating power kw936638199 overall dimensions m1.8×0.93×2.23×2.7×4.263.7×3.2×5.14.6×4.2×65.5×4.5×7Depends on the concrete conditionsDried powder restoring tate %≥95≥95≥95≥95≥95≥95Note:For the water evaporation capacity, material property,the inlet and outlet tempratures,please refer the following diagram for referenceIt also could work with mixing machine, and automatic powder weighing filling sealing capping and labeling packaging machine / production line.Welcome to check with us for more infomation.We also provide automatic weighing filling dosing dispenser / small sachet packing machine, with reasonable price. Welcome to check with us. Thanks!
Heating Mode: Electricity Burner Steam
Material Status: Solution, Emulsions Suspensions Slurries Paste
Atomization: Centrifugal Rotary Atomizer
Flow: Co-Current Flow
Heat Source: Electricity, Steam, Natural Gas, Fuel
Product DescriptionIndustrial Pharmaceutical Chemical food powder Spray Drying EquipmentSpray drying is a fascinating continuous process to transform liquids (solutions, emulsions, suspensions, slurries, pastes) into micron size powder or particles with adjustable distribution, shape, porosity, density, and chemical composition. Application are found in the food, pharmaceutical, chemical, and material industries with adjustable distribution, shape, porosity, density, and chemical composition. Application is found in the food, animal feed, pharmaceutical, chemical, and material industriesTechnical DataModelLPG 25LPG 50LPG 100LPG 150LPG 200LPG 500LPG 1000LPG 2000Evaporation(kg/h)255010015020050010002000inlet Temp(ºC)130 - 350outlet temp (ºC)60 - 90Atomizer Speed(rpm)2050017600176001550015500155001157011570disk Diameter (mm)50108120130150150190190Covering Length(mm)44.55.277.512.514.5 Covering width(mm)188.8.131.52.56814 Covering height(mm)184.108.40.206.281015 Hoisting height of Atomizer(mm)220.127.116.11.18.104.22.168 Note: The data can be used for reference onlyThe actual dimensions are in accordance with the customer's requirement;The evaporated amount is related to the characteristics of raw materials. The evaporated amount list in the table related to the temperature;Automizer and nozzle will be equipped in accordance with the types of raw materials and particle size;The powder recovery system will be equipped in accordance with the characteristics of raw materials.ApplicationsFood: Amino acid, vitamin, flavoring, protein, dried milk, soy powder, coffee, tea powder, glucose, potassium sorbate, pectin, essence, vegetable juice, yeast, starch, etc.Ceramics: alumina, zirconia, magnesium oxide, titanium oxide, magnesium titanate, pottery clay, magnetic porcelain, and metal-oxide, etcChemical: dispersed dyestuff, active dyestuff, organic catalyst, white carbon black, detergent powder, zinc sulfate sodium metasilicate, potassium fluoride, calcium carbonate, tribasic potassium phosphates, inorganic catalyst, etc.Successful casesOur Advantages Highlight Features Centrifugal AtomizerThe selection and operation of the atomizer system in spray dryingis of utmost importance in achieving the economic production of top-quality products.* High periphery speed* Improved liquid distributor* Operation in plants with high drying chamber pressure* Less maintenance due to direct drive* Easy handling and operationDrying chamberThe inner surface of the drying tower is made of 304 stainless steel, and the thickness of 100mm aluminum silicate is used for heat preservation. The inner wall is mirror-treated and equipped with an air hammer vibrating device so that the powder stick on the tower wall can be smoothly discharged through vibrationLCD human-oriented interfaceHigh- resolution LCD, human-oriented interface, English menu, optimized operation procedure, efficiency, flexibility, easy-going and easy learning.* Colorful man-machine interface, PLC centralized control* Real-time monitoring of tower pressure by pressure transmitter;* PID automatic adjustment to display the temperature of the inlet and outlet air of the tower* Centrifugal atomizer and oil pump interlock* The centrifugal atomizer is interlocked with the feed pump* Interlocking heating device and fan* The outlet air temperature is interlocked with the feed pumpRecovery systemThe recovery process takes just a few seconds and is accomplished via a bag filter or cyclone.* Highly efficient powder recovery cyclone* Powerful bag pulsing system with a pressure-controlled cleaning program* Radial inlet for optimal air and power distribution Company ProfileAbout WisconWe are a professional powder equipment supplier which applied in chemical, pharmaceutical, agrochemical, food, new material, etc. industries. We can supply a perfect turnkey project with design, manufacture, installation, commissioning & after-sale service.Our outstanding reputation for products high-quality, durable, customized solutions is widely recognized. We partner with our customers and help them to keep their operations safe and controlled.Our core values―respect, integrity, Excellent quality, close proximity to our customers―guide our actions and behavior every day.Quality ServiceWe believe what customers need is not only a professional, reliable, and efficient project management team to provide a complete power solution with perfect design and excellent quality, but also considerate professional service. Wiscon final target is not winning orders from customer, but also let all our customer satisfied with all we have served FAQFrequently Asked QuestionsQ: What's the quality of your products?A: First of all, we select qualified parts supplier, then We have strictly quality control during production, You can rest assured with the quality absolutely.Q: What to do if the machine has a problem?A: We provide 24-hours customer hotline service and provides technical support free of charge within or after warranty; If beyond 12 months, customers only bear the freight and accessories cost.Q: How long is the warranty for your equipment? A: Our warranty period is 12 months.Q: What is your payment term?A: Our payment term is: T/T or LC. Also, other payment could be negotiable;Q: Could you accept customized design?A: All our products designed base on customer requirements and site conditions, we can supply customized designs for better machinery working.Q: how to reach your company?A: We located in Wuxi city, Jiangsu province, our factory is close to shanghai airport, about an hour, if you are to visit the factory. We can pick you up at the airport. Welcome to our company.Q: How to choose the suitable dryer equipment?A: The proper selection of the spray dryer depends on the following requirements:1. Name and feature of the raw material? 2. What is the production capacity per hour you need (kg/h)?3. What is the initial moisture and final moisture of finished products you require to get?4. What about the maximum heat temperature of raw material?5. What kind of fuel you use to heat the dryer? Natural gas, electricity, or steam?6.How about dust collection requirements?7. Other special requirements?
Type: Flash Drying Equipment
Application: Special Shapes
Operating Pressure: Atmospheric
Roller Number: Multi-Drum
Cloth Membrane Forms: Splash
Company introduction :Jiangsu Xingxing Drying Equipment Co., LtdWORKING PRINCIPLEThe hot air enters into the bottom of the dryer in tangent direction. Under the driving of the stirrer, a powerful rotating wind field is formed. Paste materials go into the dryer via screw feeder, and dispersed by impact, friction and shearing force under the powerful high-speed rotating impeller; bulk materials immediately get smashed, in fully contact with hot air in order to get heated and dried. Then the dehydrated materials rise with hot air. A hierarchical ring will make large particles retentate, while exhaust small particles out of dryer from center of the ring, recovered by cyclone separator and deduster. The bulk materials or materials without being fully dryer will be thrown to the wall under centrifugal force and drop to the bottom again to be smashed and dried. FEATURES(1) Dynamic integration of cyclone, fluidized, spouted and grinding classification technologies. (2) Equipments are compact and small-sized, enabling high efficiency and continuous production, achieving "small equipment, large-scale production".(3) Great drying intensity, low energy consumption, high thermal efficiency.(4) Short material residence time, good product quality, available for drying heat sensitive materials.(5)Negative or slightly negative pressure operation, good impermeability, high efficiency, eliminating environmental pollution.APPLICABLE MATERIALSOrganic compounds: atrazine (pesticides), cadmium laurate, benzoic acid, germicide, sodium oxalate, cellulose acetate, the organic pigments, and so on;Dye: santhraquinone, black iron oxide, indigo pigments, butyric acid, titanium hydroxide, zinc sulfide, various azo intermediate;Inorganic: borax, calcium carbonate, hydroxide, copper sulfate, ferric oxide, barium carbonate, antimony trioxide, all kinds of metallic hydroxide, all kinds of heavy metal salt, synthetic cryolite and so on;Food: soy protein, gelatinized starch, distillers' grains, triticin, wheat starch and so on.Technical ParameterModelXSG-2XSG-4XSG-6XSG-8XSG-10XSG-12XSG-16XSG-20ID of main machine,mm2004006008001000120016002000Air amount,M3/h350-5001150-20002450-45004450-75507000-1250010000-2000018000-3600028200-56500Evaporated moisture,kg/h12-1740-7080-150150-250230-4250300-600600-10001000-1500Max equipped capacity,kw1020406585105150230Max,hight,m4.04.85.86.22.214.171.1240.1Occupied area,m215202835405280150Note: 1 the evaporated amount ofmoistu reis calculatedwhenthetemperatu re ofinletis l80 CandIhetemperature of outletis180oCand the temperature of outlet is 180oC 2.Besides the models above mentioned,special specification can also be made as request;3.the equipped capacity above mentioned is standard.the power can also be decreased in accordance with pracitcal condition.Raw materials to treated and characteristics(based on Model 6)Name of raw materialZinc stearateAluminum hydroxideZinc carbonateInsecticide TMTD DSDacidFerricOxide redAntimonyDioxideCuprousChlorideWhiteCarbonBlackT of air inlet,oC150180150120140150200180200280Primary moisture,%80558030656060453085Final moisture,%0.51.51.01.00.50.50.51.03.05.0Practical dry capacity,kg/h140-160250-280130-17080-11080-12080-120300-350280-320290-310250-300Name of raw materialZDCAccelerantZDCOilSolubleinkSubstituteZincManganatePhthaloc-YanindyeCalciumCitrateSuperfineCalciumCarbonateSlurryTreatmentAgentSodiumIsocyanurateDioxideSodiumIsocyanurateTrioxide T of air inlet,oC150150120150140160200180150Primary moisture,%604530554070752530Final moisture,%0.52.01.01.01.01.55.00.2-21.0Practical dry capacity,kg/h80-110350-380120-150160-180300-350430-470290-31080-12090-150CERTIFICATEService:pre-sale serviceWe Invite customers to visit our company and communicate on technical requirements face to face.sale serviceResponsible for debugging the equipment according to customers' requirements of various technical data. Our engineers will train our customers about equipment features and operation key points to make sure the equipment running in the best condition.after-sale serviceWe provide installation, debugging, maintenance, training and other services; Provide relevant technical data, equipment, software and related GMP certification materials;Set up after-sales service hotline, and arrange personnel to visit customers every year to know more customer needs,like customer operation problems in the process of production equipment.quality promiseOur company promises strictly operate the ISO9001 quality system certification standards and pharmaceutical equipment GMP audit requirements,promise we provide new equipment. Advanced technology,good quality.Equipment operation safe reliable, affordable, easy to maintain.Equipment warranty period is one year,all the parts for the equipment choose well-known brand.During the warranty when equipment have problem in quality like equipment failure and damage,the company for free maintenance or replacement.We look forward to cooperating with partners from all over the world to build win-wincooperation relationship in long term. Welcome for your visiting.