Custom Metal Fabrication Forging & Casting for Stainless Steel, and Other Alloys
After-sales Service: Tbd
Warranty: Tbd
Condition: New
Certification: ISO9001
Standard: ASTM
We have rich experience in manufacturing of large machined weldment or iron castings and forgings for industrial equipment like foring press, rolling mill, grinder, water conservancy and hydropower equipment, chemical equipment, mining machinery and equipment and all kinds of non-standard equipment with single weight up to 200 tons. Our products had been widely used in steel rolling, chemical, mining, hydropower, metallurgy and other industries.Our company was founded in 1999, our factory currently has more than 1600 employees, covering an area of over 1,00,000 square meters, which has four sections: Equipment Assembly Dept., Metal Fabrication Dept, Precision CNC Machining Dept, Casting and Forging Dept.We provide full service fabricating service , from material supply, cutting and forming, rough machining, finish machining, welding assembly, and surface treatment, to the final packaging and transportation.Our sheet metal fabrication workshop equipped with a series of cutting machines, including laser cutter, flame cutter, water jet cutter, and plasma cutter, with these advanced CNC machine we can cut the materials with high efficiency and high accuracy. Laser CuttingPlasma CuttingFlame CuttingWater-jet CuttingCutting Depth25mm100mm450mm250mmCutting Width3500mm4000mm6000mm3500mmCutting Length28000mm20000mm20000mm10000mmAccuracy±0.2mm±1mm ±0.8mmOur forming processing platform covers large bending machines, thick plate rolling equipment, transverse shearing and slitting equipment, and leveling machines. We offer a wide range of metal forming and bending services. From sinple aluminum channels or complex metal bending for large project, we can always meet your requirements. Our large press braking machine is with max 5000Ton in capacity, and we can bend the steel plate up to 15m in length.BendingPress braking capability:2000TonMax Bending Length:75000mm Plate RollingMax rolling width:3000mmMax Rolling Thickness:150mm ShearingThickness:0.4-33mmShearing Length:1000-4500mmAnti-twist (W:T)5:1Levelingwidth:100-2350mmThickness:1-40mmAccuracy:0.5mm/1mWe have a series of imported CNC Machining equipment, including large gantry machining center, horizontal boring and milling machine, turning and milling compound center, large vertical lathe machining center, heavy horizontal lathe machining center, dmulti-hole drilling and other machining equipment facilities.Our processing capabilities are as follows:Gantry Machining CenterMax Height:4000mmMax Width:4500mmMax Length: 12000mm Large Boring MillX: 15000mmY:4000mmZ+W:900+1000 mmMax Weight: 250TBore Tool Dia: 280mmTruning and Milling centerHeight: 4500mmWeight: 350TMax Diameter:11000mm Vertical LatheHeight: 4000mmWeight: 50TMax Diameter: 5000mm Horizontal LatheMax Length: 12mWeight: 50T Deep hole drillingX:3000mmY:2500mmZ:700mmHole Dia: 16-80mmDepth: 700mmMulti-hole drillingX:7000mmY:3000mmZ:700mmHole Dia:2-120mmDepth: 320mmWe have a complete welding platform, including plasma welding, strip surfacing, argon arc welding, TIG welding, laser welding, hand arc welding, and submerged arc welding equipment clusters.Welding methods include tube-sheet strip surfacing, automatic submerged arc welding, carbon dioxide gas shielded welding, argon tungsten arc welding, electrode arc welding, plasma welding, etc. The materials that can be welded are carbon steel, alloy steel, stainless steel, and non-ferrous metals such as copper, aluminum, and titanium.To ensure that the quality strictly meets the requirements, we have special quality inspectors to supervise and review the product quality for all projects, and we are equipped with a variety of inspection methods. For welding, we have magnetic particle inspection, X-ray inspection and other methods to inspect the weld quality. For precision machined products, we use advanced three-coordinate testing equipment to check product size, flatness, parallelism, concentricity, etc. For precision machined surfaces, we will also use special testing equipment to check that the surface roughness perfectly meets the acceptance criteria. Moreover, we will custom make inspection methods to serve for their project.We have rich experience in manufacturing precision metal components in various industries, such as tube sheets, machine bed, power station energy storage finishing tanks, and even CNC parts for medical industry etc.Industries we served: Construction machinery, printing and dyeing, food machinery, new energy environmental protection, nuclear power equipment, pressure vessel, etc...Our company has established a sound quality management system, and has passed different kind of welding production certification, such as the following:
Diamond Member
Audited Supplier
Forging and CNC Machining of General Machinery and Other Parts
Processing Object: Metal
Molding Style: Forging
Molding Technics: Pressure Casting
Application: Machinery Parts
Material: Steel
Your customized parts,Customized solutionsCompany profilesWe established in 2010 year, named Zhangqiu Tongyong Machinery Company. In 2019 renamed Jinan Hejess Machinery Co.,Ltd and established new plants. We are mainly engaged in the designing and manufacturing of steel machinery components and non-standard machinery parts, including shafts, flange, gears, rings, sheaves, couplings, bearing supports, and forgings etc.Production Parameter Material: Alloy steel,Carbon steel,Carburizing steel,Quenched and tempered steelHeat treatment: Normalizing,Annealing,Quenching&Tempering,Surface Quenching, Induction hardeningMachining: CNC Turning,CNC Milling,CNC Boring,CNC Grinding,CNC DrillingGear Machining: Gear Hobbing,Gear Milling,CNC Gear Milling,Gear Cutting,Spiral gear cutting,Gear CuttingInspection: Chemical Composition Test,Ultrasonic Test,Penetration Test,Radiographic Test,Magnetic Test,Tensile Strength Test,Impact Test,Hardness Test,Dimension Test.We can provide forging from 1kg to 5Ton. And make precison machining. Also have welding and assembly capabilities.Quality ControlProduct quality is what we are paying great attention to all the time. Each product is produced under careful control at every process and inspected by experienced engineers strictly according to the related standards and customer requirements, ensuring the super performance of our goods when arrive at customer.Ø Production Flow Chart1, Order Analyzing Know requirements of raw material, chemical composition, Mechanical properties. Analyzing how to forging and how to make heat treatment.2, Raw material. Use which raw material, plate, round bar, steel ingot. According your parts, choose the best cost performance one. If you required special material, will customized from steel factory. Customized raw material according your requirments.3, Forging Make forging process chart and forging form Make forging drawing Make 3D drawing Make forging mould4, Pre - forging5, Finish - forgingNatural gas heating furnaces are monitored and controlled by computer programs to ensure precise heating within set time and temperature range as required.A broad range of forging equipment,including friction press, hudraulic hammer, forging hammers.With the aids od intelligent software,proper deformation,forging ration,ingot size and weight,forging tooling and equipment will be determined to ensure the wrought structure through hout and sound quality.6, Pre- machining7, Make UT (ultrasonic) inspection.8, Make heat treatment9, Inspect hardness and mechanical properties.10, Make precision machining / finished machining. Use CNC machining center, CNC milling, CNC boring, CNC grinding11, Inspect dimenssions.12, Protecting and packing.Main market : America, Australia, Malaysia,Israel,Britain, Russia,Canada, ect.Services : The services we can provide are : FOB, CIF, DAP. Only give me the drawings and requirements, you will receive the goods at your home. Wehas accumulated rich knowledge and experience in the producing and exporting. Familar every process, when metting problems, be able to find a solution timely.Excellent service attitude, fast reaction speed, on-time delivery, consciousness of responsibility and flexibility is what we are practicing from the very beginning, combining with high credit, competitive price, close interaction with customer and innovative way of working, make us win more and more business and excellent customer satisfaction.To choose us, Jinan Hejess Machinery, as your business partner, never will you find you are wrong!PRODUCTION DETAILSTechnology :Free forging / Open forging / Die forging / closed forging / Impression die forging / Flashless forging / multi-ram forging / multidirectional die forging / precision forging / croe forging / combination forging / extrusion forging / roll forging / reducer rolling / ring rolling / open die forging / flat die forging / loose tooling forgingMaterial Standard :ISO / DIN / W-Nr / BS / EN / ASTM / ASME / AISI / UNS / SAE / JIS / SS/ NF / GOST / OCT / GBMaterial Type:Austenilic Ni-Cr Stainless Steel / Austenitic Alloy Steel / Austenitic Stainless Stee / Axle Shaft Steel / Bar Steel / Bearing Steel / Bolting Steel / Carbon And Low-Alloy Steel Vessels / Carbon Steel / Carbon Tool Steel / Carbon-Containing Alloy Steel / Case-Hardened Steel / Cast Steel / Cast-Steel Pipe / Centrifugal Steel / Centrifuge(D) Steel / Channel Steel / Chilled Hardened Steel / Chrome Hardened Steel / Chrome-Carbon Steel / Chrome-Molybdenum Steel / Chrome-Nickel Steel / Closed Die Steel / Coating Steel Pipe / Die Steel / Drawing Steel / Extra-High-Tensile Steel / Fabricated Steel / Ferritic Stainless Steel / Ferritic Steel / Figured Steel / Fine Steel / Flange Steel / Groove Steel / Hard Alloy Steel / High Alloy Steel / High Boron Steel / High Carbon Steel / High Chrome Alloy Steel / High Manganese Steel / High Nickel-Chrome Steel Show the production process as below photos:Our Products Catalogue Products CatalogueItemApplicationTechnicalMaterialPictureMarket1Lift RodForging - heat treatment - CNC machining - CNC GrindingAlloy steelAustralia2Eccentric shaftForging - heat treatment - CNC machining - CNC GrindingAlloy steelBritain3Pin shaftForging - heat treatment - CNC machiningAlloy steelUSA4SpindleForging - heat treatment - CNC machining - CNC GrindingAlloy steelGermany5Step shaftForging - heat treatment - CNC machiningAlloy steelPeru6Long shaftForging - heat treatment - CNC machining - CNC GrindingAlloy steelUkraine7Big head shaftForging - heat treatment - CNC machiningAlloy steelIsrael8Hollow shaftForging - heat treatment - CNC machiningCustom Alloy steelSingapore9Zinc plating flangeForging - heat treatment - CNC machining - Zinc platingAlloy steelAustralia10Spline shaftForging - heat treatment - CNC machiningAlloy steelSingapore11Gear ShaftForging - heat treatment - CNC machining - Surface QuenchingAlloy steelRussia12GearForging - heat treatment - CNC machiningAlloy steelRussia13RingForging - heat treatment - CNC machiningAlloy steelUSA14RingForging - heat treatment - CNC machiningAlloy steelMalaysia15Half ringForging - heat treatment - CNC machiningAlloy steelMalaysia16CylinderForging - heat treatment - CNC machiningAlloy steelIran17FlangeForging - heat treatment - CNC machiningAlloy steelUSA18Groove ringForging - heat treatment - CNC machiningAlloy steelUSA19Flange shaftForging - heat treatment - CNC machiningAlloy steelUSA20FlangeForging - heat treatment - CNC machiningAlloy steelUSA21Pin shaftForging - heat treatment - CNC machiningAlloy steelUSA22ShaftForging - heat treatment - CNC machiningAlloy steelUSA23Square flangeForging - heat treatment - CNC machiningAlloy steelUSA Britain 24NutForging - heat treatment - CNC machiningAlloy steelUSA25FlangeForging - heat treatment - CNC machiningAlloy steelUSA26FlangeForging - heat treatment - CNC machiningAlloy steelUSA27ForksWire cutting - heat treatment - CNC machiningAlloy steelUSA28Closed die forging partForging - CNC machiningAlloy steelUSA29Closed die forging partForging - CNC machiningAlloy steelUSA30Closed die forging partForging - CNC machiningAlloy steelUSA
Customized Carbon Steel, Alloy Steel, Cold and Thermal Die Steel, Stainless Steel, Heat-Resistant Steel, and Other High Alloy Steel Forgings, with CNC Machining
Processing Object: Metal
Molding Style: Forging
Molding Technics: Hot Forging
Application: Machinery Parts
Material: X46cr13
Founded in 2003, Ma'anshan Chenxu Machinery Manufacturing Co., Ltd. belongs to high-end equipment manufacturing industry, our products are popular at home and abroad, exported to North America, Southeast Asia, the Middle East, the European Union, South Africa and other regions. The company has processed equipment such as 2500 ton press, 6 ton, 1 ton, 750 kg forging hammer, 4.2-meter-diameter CNC ring rolling machine and die forging machine to produce wear-resistant and corrosion-resistant stainless steel ring die, rolling knife, plate shear, stainless steel ring, flange, mechanical parts, etc.