Casting Method: Thermal Gravity Casting
Process: Investment Casting
Molding Technics: Gravity Casting
Application: Machinery Parts
Material: Stainless Steel
New Products Manufacturer Stainless Steel Casting Precision Investment Casting R&DSoftward: Solidworks, CAD, Procast, UGDevelopment cycle of samples: 25-35 daysMaterialsStainless steel: 304/304L, 316/316L, 410/416 etcDuplex stainless steel: 2250, 2507, Zeron 100 etcCarbon steelAlloy steelTechnical ParameterPart weight: 2g to 30kgsMax dimension : 600mm for diameter or lengthMin wall thickness : 1.5mmCasting roughness: Ra3.2-6.4 Machining roughness: Ra1.6Tolerance of casting: CT6Inner core: ceramic core, urea core, water soluble wax core.Heat treatmentNormalzing, Tempering, Quenching, Annealing, Quenching & Tempering, Caburization, Solution treatment.Surface treatmentPolishing, bead blasting, zinc plating, hot dip galvanized, nickel plating, passivation, Electro-polising, mirror polishing, Brush polishing, PE coating, Powder coating, etcInspectionCleanliness inspection, X-Ray radiographic inspection, CMM inspectionProduction capacityMore than 120 tons per monthQuality CertificatesISO9001; ISO14001 Advantages of Stainless Steel CastingsStainless steel investment castings are used across a wide range of industry sectors for the following reasons:Excellent Corrosion Resistance: Chromium is used as an alloying element in stainless steel which helps improve its anti-corrosive properties. Unlike carbon and alloy steel, stainless steel castings require little or no additional surface finishing. This one reason why stainless steel investment cast parts are used in industrial components such as valves, pumps, and other parts where corrosion resistance is critical.Exceptional Visual Quality: Grade A visual appearance is possible for investment cast parts that require high visual quality.Surface Finishes: 120 RMS or better is easily achieve.Close Tolerances: ±.005 inch per inch tolerance levels can be achievedNear Net Shape Parts: Avoid long run time machine parts using near net investment cast parts. Production Process Creating the "pattern"(i.e. a replica) of the part that's to be cast by injecting wax into a die. This process is also used for die casting. Usually, the pattern is created as one piece.Compiling potentially several wax patterns into a completed assembly known as a gating system or "tree". This form allows molten metal to flow into the mould cavity at a later stage.Immersing the assembly in high-grade ceramic slurry(known as the investment stage).Building up an additional coating of coarse ceramic particles up to 10mm thick while the assembly is still wet.Melting the wax from the dry mould to leave a thin-walled and hollow ceramic shell.Firing the moulds to remove any last vestiges of wax and add durability to the final mould. This can necessitate temperatures of 1000°C.Pouring molten metal within the still-heated moulds. A heated mould is used to instil better dimensional accuracy, with tolerances of as low as .076mm enabled.Breaking or cutting the cooled shell mould open to reveal the casting.Cutting each pattern off the treeFinishing the final part using fettling, grinding, sandblasting, heat treatment and other testing or surface finishing processe. Latest News!! New wax injection machine set up finished. Max-pressure is 35 tons,wax pattern largest size is 800*600 mm.It's the biggest wax injection machine in China. With the help of this machine,we are able to cast big steel parts for our customers by silical sol investment casting way. Secondary Operations and Treatment of Investment Castings We Offer Polished zinc plating, nickel plating, electroplating, Chrome platingAnodizing, phosphating, acid treatment, polishingHigh precision CNC machiningBroaching, milling, drilling, tappingSurface grinding, sand blasting, powder coatingHeat treatment Q1: What is our payment term?A:T/T, Paypal. Q2: How can we quote for you?A: Please email us enquiry with all technical drawings you have, such as material grade, tolerance, mechanicalproperties, heat treatment, requirements, etc. Our specialized engineers will check and quote for you within 24 hours. Q3: Which product are often processed by your company ?A: Auto parts,machinery part, marine part, Kitchen parts, Agricultural parts.Q4: Which material are often used ? A: Stainless steel. alloy steel, carbon steel, aluminum, copper.Q5: Which finish you can provide ?A:Sand blasting, Tumbling, Polishinh, Electro-polishing, Mirror Polishing, Powder coating, Electrophoresis, ETC.Q6: What is the MOQ ? A: Based on the product, normal 100 pcs.Q7: Can we make the samples? A: Is Available, 15-20days for sampling.Q8: How about for the lead time?A: Normally about 35 days for mass production, pls inform us if it is urgent order.
Casting Method: Silica Sol Investment Casting
Process: Lost Wax Casting
Molding Technics: Gravity Casting
Material: Stainless Steel
Densen Customized Steel Silica Sol Investment Casting Control Valve Body, Investment Casting Parts Product DescriptionTypeControl ValveApplicationValve IndustrialProcessingSilicon sol investment Casting + machiningMaterialSteelWeight1.82 kgTolernaceControlled by ISO 8062 CT4-6Design SupportPro-E, UG,SolidWorks,AutoCad, PDFQuality ControlMaterial, Dimension,Performance,inside defects,Balance testStandardASTM,DIN,JIS,ISO,GB standardsDeclaration:Products shown herein are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within Densen group of companies.Our policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.Company InformationShenyang New Densen Casting and Forging Company is the sales company of Shenyang Densen Group of Companies. Features of New Densen simply summarized as below:1. Trusted supplier of steel, iron & non-ferrous components;2. Extensive documented quality program in place.3. Castings, forgings, stampings, machining, welding & fabrication services.4. 9 related factories, over 50 joint-venture sub-contractors.5. 25+ years of manufacturing experiences, 10+ years of exporting experience6. 100% of products sold to overseas customers.7. 50% of customer base is forturne 500 companies. Casting Service:Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify.New Densen offers multiple investment casting, sand casting, permanent casting, die casting, low pressure casting, ESR casting, lost foam casting, etc. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.01Kg to 150 tons separately. Capability of Silica Sol Casting:Liner tolerance of silica sol castings can be controlled with ±0.1mm, and the surface finish is Ra6.3.Min. weight 0.01kg, Max. weight 50kg.Cast min. hole: Φ2mmCast min. round corner: R0.1mmCast min thickness: 0.7mm
Type: Keg Coupler
Certification: ISO 9001
Drawing Format: Pdf/Dwg/Dxf/Igs/Step,etc
Production Equipment: CNC
Product parameter Place of Origin:Ningbo, ChinaModel NumberOEMProduct MaterialSS304Product Name:Keg couplerApplication:Used in beer equipmentsDrawing FormatPDF/DWG/DXF/IGS/STEP,etcProduction Equipment:CNC QC:Full checkingClients' requirementsSupplying material and dimension reportCertification:ISO 9001:2015Brand Name:Custom-madeDimensionsPer clients' drawingsSurface:Self colorPackaging:Per clients' specificationsProducts displayAbout Us Brishine is top manufacturer of custom metal parts for kinds of fields. We have been in custom metal parts field for nearly 15 years, with ISO 9001:2015 certification. We are specialized in manufacturing custom precision castings and CNC machining parts according to our customers' specifications. Our Clients range from Europe to North America, including TOP 500 enterprises .Our companyProfessional certificationProduction flowPackaging & ShippingFAQQ1: How Can I Get metal parts Sample?A: It depends on your drawings or samples. Usually for castings, we will send out samples after we finish toolings. And it will take 15-20 days.For machining parts, it will usually take 10 days.Q2: What is The Process Of an Order?A: Send Your Detailed Request→Feedback With Quotation→Confirm Quotation & Make Payment→Make samples→Sample Test(Approval)→Mass Production→Quality Checking→Delivery→After Service→Repeat OrderQ3: How to Pay For the Order?A: There Are 3 Options to Pay the Order: , , T/T, Bank Transfer (Such as HSBC), Alibaba Trade Assurance. Kindly Choose The Most Suitable For You Arrange it.Q4: What is the Shipping Method?A: For samples we will send out by international express service or by air.For mass-production, it depends on weight and volume, usually by air or by sea.Q5: Can You Give Me Help If My Products are Very Urgent?A: Yes, Of Course, We Will Try Our Best to Give You Help. We will make special production schedule to Produce.Q6: I Want to Keep Our Design in Secret,Can We Sign NDA?A: Sure! We Will usually Sigh NDA according to our clients' request.And we will not release your design to third party.Q7. What's kinds of information you need for quote?A: Kindly please provide your drawing in PDF or CAD, 3D drawings.Samples are also fine.Q8. What will you do for after sales?A: Usually we will frequently follow up you about our goods after you receive them.If everything is ok, we will communicate frequently to establish long-term cooperation.If there is any quality issues, we will investigate here and send credit note or make replenishment. Usually we always make QC before shipments, and we guarantee our quality.Q9. What will you do when there is high tariffs such as US's high tariffs to China?A: We will first know exact tariffs rate, and then quote.If FOB, we will send very competitive price to reduce your cost;If DDP, we will quote including such costs after more negotiation between us.