Shipping Cost Estimated freight per unit.: To be negotiated
Application: Household Appliances, Garden Supplies, Decoration, Commodity, Auto Part, Electronic, Stationery, Toy
Cooling Way: Air Cooling
Control: Semi-Automatic
Customization: Available | Customized Request
Product OverviewPLASTIC SPIN WELDING MACHINE Plastic spin welding machine is generally used to weld two round thermoplastic plastic parts. During welding, one workpiece is fixed on the bottom mold, and the other workpiece rotates on the surface of the fixed workpiece. The rotary welding machine has a certain pressure acting on the two workpieces, and the heat generated by the friction between the workpieces can melt the contact surface of the two workpieces and form a forbidden and airtight combination. Among them, the positioning spinning is to rotate at a set time and instantly stop at the set position to become fusion.
Cooling Way: Water Cooling
Control: Automatic
Style: Horizontal
Frequency Range: High Frequency
Electric Current: AC
FW Series Friction Welding MachineGeneral DesciptionFriction welding is a variety of Solid Sate Welding. Friction welding machines convert mechanical energy into heat at the point to be welded.Frictional heat at the joint interface raises the metal to forging temperature. Axial pressure forces the hot metal out of the joint, removing oxides, surface impurities with soft hot metal.Two major techniques for friction welding are available:One part must be held rigidly to resist low axial force while the other is rotated until the cross section is heated sufficiently and then forging force is applied.The second technique is called Inertia welding where energy is stored in a flywheel that was accelerated to required speed by a drive motor. Then weld is made by applying an axial force through the rotating part while flywheel decelerates, transforming its kinetic energy to heat at the joint.Main Features and AdvantagesCompared to traditional fusion welding, friction welding has high quality of welded joints, high welding efficiency, stable quality, and can realize welding of dissimilar materials.1,The welding accuracy of the joint is high, the quality is good, the welding point can reach the same strength as the base material.2,Stable, good consistency, friction welding rejection rate is very low, is about 1% of the general welding method.3,Suitable for welding dissimilar steels and dissimilar metals.4,Low power, high efficiency and energy saving, compared with flash welding, the energy saving is about 80~90%.5,The friction welding work site is hygienic, without sparks, arcs and harmful gases, which is conducive to environmental protection and is suitable for use in automatic production lines together with other advanced metal processing methods.Model and Technical ParameterParameterMax Upsetting ForceMovableWork-piece LengthRotary Work-piece LengthWork-piece DiameterMax Hydro-Cylinder StrokeMax Spindle SpeedProductivityRatedPowerWeightModel No.FW-15KN15KN300mm20-150mm4-10mm200mm3800R/Min600-800PCS/H9.5KW2000KGFW-25KN25KN5-50mm20-200mm4-12mm200mm2800R/Min200-700PCS/H9.5KW2800KGFW-40KN40KN5-50mm20-200mm4-18mm200mm2800R/Min200-700PCS/H13-19KW2500KGFW-100KN100KN50-1000mm50-200mm6-35mm200mm2500R/Min100-300PCS/H22.5KW3800KGFW-200KN200KN300mm20-250mm12-40mm200mm2000R/Min200-700PCS/H33.5KW5000KGFW-320KN320KN300mm20-200mm30-55mm200mm1600R/Min200-700PCS/H47KW5800KGFW-400KN400KN5-50mm20-200mm30-63mm200mm1200R/Min100-150PCS/H64KW6500KGFW-600KN600KN300mm20-200mm35-65mm200mm1000R/Min50-100PCS/H95KW16000KGFW-800KN800KN5-500mm20-200mm40-75mm200mm1000R/Min30-100PCS/H113KW17000KGFW-1250KN1250KN5-50mm20-200mm50-100mm200mm600R/Min30-70PCS/H162KW19000KGWelding sampleOur factory1.why choose our factory ?Our company has advanced production equipment and strong technology. The producing process is under strict management in quality. Our products are sold around the world and highly thought of since excellent quality and perfect service at home and abroad.2.The advantage for product?High efficiency , energy saving and good quality.3.The advantage for us ?Reasonable price and best services , advanced equipment and strong technology.4.How to order?Do not hesitate to contact by online or Email as soon as possible once you are interested in our products. The specific quotation will be offered basing the request dimension and quantity.5. What about the quality?All products according to ISO and National highest standard, also we can offer CE, certificate if necessary.6. What payment is available?L/C at sight, or T/T 30% deposits before production and 70% balance to be paid before shipment.7. WarrantyThe machine have one year warranty.If you want to know more information about our products, please feel free to contact me! If you want to know more information or have any questions, please contact us without hesitation! Cell Phone: 0086 13660413351 Sales rep:Mr.Kyle Xu
Application: Plastic Welding
Cooling Way: Air Cooling
Control: Semi-Automatic
Frequency Range: Low Frequency
Electric Current: AC
Middle Size Servo Rotary Welding Machine Model:BY-480XR(LS)ItemDetailed InformationEquipment IntroductionThis equipment has been applied to filter element welding, standard model.Modular design of high-power dual-servo rotating mechanism, higher accuracy of angle control, and repeated positioning error of equipment 0.05mm. 10 sets of welding programs can be pre-stored, and the data interface can run in tandem with the production line. Products of the same type can be replaced by copying fixture to achieve universal. Japan MISUSI original heating device. Hot plate temperature control, with self-test, closed-loop control, multi-point independent temperature control, temperature control accuracy up to ±2 degrees. Adopt Japan ANKAWA high power servo motor/MISIMI synchronous wheel, synchronous belt/RONGDA bearing. Machine integral square tube and sheet metal welding, strengthen the overall rigidity, more stable operation. Production cycle time 25S-35S.Equipment FeaturesMan-Machine EngineeringSafety: the machine is equipped with protective grating and scald warning safety baffle.Permission management: device setting administrator and operator permissions.The work table height is 800MM.The quipment starting mode: The equipment is started by pushing two starting buttons together with two hands.Equipment capability/Quality traceabilityThe device has the protection function of misoperation(the machine will not work if the machine is not operated according to the standard operation procedures).Production records:The equipment can meet customer requirements for recording and storage of product capacity.Alarm failure and code recording:The equipment automatically displays the alarm fault code and records it automaticallyMan-machine interface - visual information of man-machine interface includes current operation steps, alarm information and solutions.IMS interactive function: support Ethernet communication. The equipment has the function of QR Code scanning and identification. The data of hot plate temperature, displacement and time can be recorded and sent to the company's IMS system. (This function is customized according to customer requirements.)Equipment Clamp/Quick die changeDeck mounted tooling, cantilever type man-machine interface, easy to modify and adjust parameters.The Clamp of the equipment is fixed by simple, fast and reliable fixing method such as locating pin, without special tools.The pneumatic part of the clamp and the sensor part of the device are designed with quick plug and pull.Quick die change time is 10-15 minutes.Electrical layout/SafetyThe equipment has tooling recognition sensor, which can judge whether the tooling is required for online production. If not, the equipment will alarm.Locking function: in case of equipment failure or clamp installation error, the product is locked to the corresponding station (it needs to be unlocked by the designated personnel).Equipment alarm: when the equipment fails, the man-machine interface displays alarm information, and the control system locks the machine.Control system voltage DC24V.I/O- each station has a 10% I/O allowance for future expansion.Technical ParametersEquipment demension(L)1000MM*(W)800MM*(H)1700MM.Maximum allowable die size of equipment(L)450MM*(W)300MM*(H)400MM.Electric power requiement: 3 phases 380V 50Hz(If there are special requirements, customer confirmation is required.).The outlet pressure of the air compressor: 4Kg/cm2-6Kg/cm2(0.4MPA-0.6MPA).Adaptable to ambient temperature: -5ºC~40ºCAdaptalbe to humidity : 20%~80%The noise of the transmission part shall not exceed 70 db.Overall Power:3KW